IGF 1000 Open-Mouth Bagger

Concetti IGF Series

The IGF Series is a fully automated pre-made open-mouth bagging system designed specifically for bagging semi-free flowing mixtures of coarse and fine powders with a clumping tendency as well as animal feeds and pet foods which zero’s in on bag stability and airtight seals to avoid leakage or contamination. This series fits into any restricted production site du to its compact footprint. 

 

Combined with a belt-fed NET/N weighing scale and an intermediate discharge belt for rapid filling and exact product flow regulation. The reduction of air inside the bag ensures lthe packaging maintains its shape and stacking qualities. Contingent on product particularity,  the IGF can be coupled with either a net or gross weigher using gravity, belt, or screw-feed system.

 

THE IGF SERIES’ VERSATILITY 

With self-adjusting features the IGF supports 10/25/50 kg open-mouth bagging operations for various materials including Paper, PE, or WPP bags.

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    AIRTIGHT BAG CLOSURE

    Sewing or “pinch top” closures provide airtight closures which eliminate contamination risks during the bagging and storage processes. The compact and squared bags also provide steady palletizing for increased worker security. 

     

    FORMAT CHANGE

    Format changeovers are PLC-assisted so that operator-less setup times are reduced to a mere 90 seconds. The IGF is secure and comes equipped with EC regulation compliant inspection doors and safety devices.

     

    DUST-FREE PRODUCT FEEDING AND FILLING

    Single or double Concetti augers reduce air trapped during the bagging process and are quickly disassembled for easy cleaning. In addition, de-aeration probes eliminate any air remaining inside the bag during the filling process, resulting in a more more stable, compact bag and minimizing spillage in the bagging zone. Equipment manufactured by Concetti for flours is subject to a particular “food finishing” painting cycle.

     

    EQUIP THE IGF WITH OTHER BAG-CLOSING DEVICES

    SIMPLE SEWN CLOSING

    STITCHING AND APPLICATION OF STRING

    STITCHING AND APPLICATION OF CREPE TAPE

    STITCHING AND APPLICATION OF ADHESIVE TAPE

    HOT-MELT CLOSING

    HEAT-SEALING

    PINCH-TOP CLOSING

     

    OPTIONAL PALLETIZING FEATURES

    The IGF series provide a vibratory and air-evacuation devices which favor an exceptionaldistribution of semi-free-flowing mixtures within the bags. This feature enables automated palletization with PS/AA high-push-type level palletizers or the class PS-3A robot palletizer class.

     

    OTHER OPEN-MOUTH BAGGING MACHINERY

    IGF 600 Open-mouth baggers (a speed of up to 600 bags per hour)

    IGF 900 Open-mouth baggers (a speed of up to 900 bags per hour)

    IGF 1000 Open-mouth baggers (a speed of up to 1000 bags per hour)

Category:

Bagger / Open-Mouth Bags




    Meet the IGF 1000

    Features

    For powders and granular products

    Max speed: 1200 b/h, depending on the characteristics of the product to be bagged.

    Weighing range: 5-50 kg

    Bag magazine capacity: 150/600

    Allen Bradley or Siemens PLC

    Proface HMI (Allen Bradley optional)

    Central operation and visualization via touch screen

    Compliant to safety regulations e.g. CE, UL, CSA, OSHA

    Bag control (no bag - no filling)

    Bag gripper adjustment from HMI

    Remote machine access

    Recipe management from HMI

    Electrical: 380V, 60Hz / 24VDC

    Air consumption: 110 Nl/cycle

    Options

    Comb system to vibrate the bag bottom during filling

    Upper-level bag-vibrating system using the bag-holder

    Print-and-apply or label applicator for pre-printed labels

    Date Code Systems

    Ticket machine for labels to be sewn on the upper bag edge

    Stainless steel for parts in contact with aggressive products

    Dust hoods

    Deaeration probes for aerated products.

    Bag Specifications

    Bag type: Pre-made open-mouth bags

    Shape of bags: Flat, with or without handle, cushion, sewn bottom, sealed, glued (pinch bottom) and cross bottom. Gusseted bags: with or without handle, sewn bottom, square, sealed or glued (pinch bottom)

    Flat bag dimensions: Width: from 350 to 600 mm or from 300 to 500 mm , depending on type of bag-holder user Length: from 550 to 1100 mm

    Gusseted bag dimensions: Width: from 250 to 450 mm Length: from 550 to 1100 mm. Gusset from 50 to 70 mm or from 50 to 100 mm with individual bag infeeder

    Bag materials: Paper Coated paper Paper with PE liner Paper with aluminum liner PE PP raffia Coated raffia Raffia with PE liner

    Applications

    Animal Feed
    Animal Feed

    Pet Food
    Pet Food

    Powders
    Powders

    Chemicals
    Chemicals