Control GMC FDS4500 | Link Pack

Control GMC FDS 4500

The FDS4500 is an automatic dual-lane filling line made with one motorized indexing  conveyor having two lanes that dispenses automatically two by two empty tubs, trays or buckets, bring them to the filling station(s), activates the optional double plastic film sealing module model PL500D,  bring the containers two by two under the lids (or over-caps) denesting & lids (or over-caps)  depositor unit, and then under the closing unit.

 

This  dual-lane filling line can manage either liquid and semi-liquid products, or dry, viscous or sticky products, and is made  for round, square or rectangular open mouth containers, with or whitout a tamper evidency button.

Category:

Cup, tub and tray dual lane filling line




Features

High speed

PLC controlled

Reliable pick and place unit for lids distribution

True one by one lids escapement system

All metal parts in stainless steel => long lasting, fully washable

Trustworthy air removing closing head

Control GMC HMI: user-friendly touch-screen machine/operator interface, with status, set-up, maintenance screen, and production statistics

Control GMC - Safety operation & easy maintenance: this machine automatically stops itself if the lid denester head is jammed. Easily accessible mechanical parts, simple open design. On-screen error detection and diagnosis. In-house programming & support. NEMA 4X wash down fibreglass control box, with temperature control when use in cold environment.

Control GMC - Safety operation & easy maintenance: this machine automatically stops itself if the lid denester head is jammed. Easily accessible mechanical parts, simple open design. On-screen error detection and diagnosis. In-house programming & support. NEMA 4X wash down fibreglass control box, with temperature control when use in cold environment.

Control GMC - Flexibility: simple & quick container size changeover, with a unique pocket-like adjustable conveyor, a preset lid & container interchangeable denester heads, height adjustable modules and up to 8 set of timers to easily adapt both conveyor and modules speed to the new container and or product.

Options

1 or more denester head(s) for different lid formats

1 or more denester(s) head(s) for different containers format

1 or more special denester(s) head(s) for buckets with handle

1 or more filler(s), or mixer(s) & filler(s) (see the DV, DM, and DVM series)

1 or more transfer pump(s) to feed the filler(s) (see the PV series)

1 automatic plastic-film sealer model PL500

1 ``hat``: i.e. a vertical pneumatically actuated PRODUCT CONTAINMENT SYSTEM, at the filling position : to guide the dry product in pieces down to the container and avoid at the same time the product to bounce out of the container

1 ``catcher``: i.e. an option to the above ``hat``, acting as a product's buffer: it will collect the right quantity of the dry product in pieces, before a new empty container arrives at the filling position, thus cancelling any delay in the product's chute

1 automatic feta (or similar) cheese block cutter or dicer

1 in line check weigher with container ejector (recommended for feta cheese blocks or similar products) Can also be use when possible, to readjust the filler.

1 additional protection against BRINE, CHLORIDES and ACIDS (recommended for corrosive ambient)

1 container lifting device at the filling position for BOTTOM FILL; for example, to compact dry powder while filling, or for ice cream application to avoid air entrapment

1 accumulation turning table at the exit of the filling line (see the T50)

Specifications

Range: 4 oz to 15 lbs

Maximum speed per minute, for dry products or for viscous products, up to: 70 for 1 lbs tubs, and 50 for 5 lbs buckets

Electricity: 208-240 VAC, 5 amps, 60 Hz

Compressed air: up to 2 cfm @ 80 psi

Gearmotor: AC motor with dedicated gearbox and inverter drive

Lids pile up height: 40``

Containers pile up height: 60``

Footprint, approx (L x W) : 135`` x 40``, with no option

Applications

viscous & semi-viscous

bakery

dairy

fresh produce

powders

meats & proteins

nuts & dried fruits

confection & sweets

with chuncks

pet food

solids in brine