Concetti Automated Bagging Systems

Precision and Flexibility. Concetti’s advanced bagging systems are renowned for their versatility and accuracy. Designed to handle a range of bag types including: paper, polyethylene, and aluminum foil. These machines cater to various packaging needs, accommodating weights from 0.3 to 20 kg. The integration of advanced electronic control systems ensures precise dosing, minimizing product waste and ensuring consistency across batches.

Enhanced Operability. One of the standout features of Concetti machines is their user-friendly interface, allowing for quick changeovers between different products and bag types in approximately 60 seconds. This rapid adaptability is crucial for manufacturers dealing with multiple product lines, ensuring minimal downtime and increased productivity.

Concetti IMF Series – Versatile Mid-Range Bagging

• Bag Weight Range: 5 to 55 lbs (2 to 25 kg)

• Production Speed: Up to 1,800 bags per hour

• Bag Types: Open-mouth, pre-made flat or gusseted bags

• Materials Supported: Paper, coated paper, PE, aluminum

• Closure Options: Simple sewing, sewing with crepe or adhesive tape, pinch-top (hot-melt) sealing, heat sealing

• Ideal For: Medium-sized pet food products requiring flexibility in packaging materials

Concetti IGF Series – Heavy-Duty Bagging for Large Formats

• Bag Weight Range: 10 to 110 lbs (5 to 50 kg)

• Production Speed: Up to 1,200 bags per hour

• Bag Types: Open-mouth, pre-made flat or gusseted bags; optional PE bags formed from tubular reels

• Materials Supported: Paper, coated paper, PE, aluminum, woven polypropylene (PP)

• Closure Options: Simple sewing, sewing with crepe or adhesive tape, pinch-top (hot-melt) sealing, heat sealing

• Ideal For: Large-format pet food products, including bulk kibble and feed

Concetti STARPACK Series – High-Speed Bagging for Bulk Products

• Bag Weight Range: 22 to 110 lbs (10 to 50 kg)

• Production Speed: Up to 1,600 bags per hour

• Bag Types: Open-mouth, pre-made gusseted, flat, pillow, or block/cross-bottom bags; optional PE bags formed from tubular reels

• Materials Supported: Paper, coated paper, PE, aluminum, woven PP

• Closure Options: Simple sewing, sewing with crepe or adhesive tape, pinch-top (hot-melt) sealing, heat sealing

• Ideal For: High-volume pet food manufacturing requiring rapid changeovers and diverse packaging options

PSG Lee by Leepack RT-110 Series

Overview: The RT-110 series is a versatile rotary fill-and-seal machine ideal for both dry kibble and wet pet food products

• Pouch Size Range:

  • Width: 100mm – 240

  • Height: 120mm – 520mm

  • Length: Up to 350 mm

• Speed: Up to 35 bags per minute (BPM) for 250g fills; approximately 8 BPM for 5kg fills

• Stations: 10-station rotary system

• Ideal For: Manufacturers seeking flexibility in packaging various pet food products, from small pet treats to wet pet food.

PSG Lee by Leepack RT-110 Spouted Liquid Pouch Filler

Overview: The PSG Lee RT-110 is a 10-station rotary fill-seal machine designed for pre-made spouted pouches, making it ideal for packaging liquid and semi-liquid pet food products such as gravies, purees, and supplements.

• Pouch Compatibility:

  • Width: 100 – 240 mm

  • Length: Up to 350 mm

  • Height: 120 – 520 mm

  • Types: Stand-up pouches with corner or center spouts

• Filling System:

  • Type: Dual piston filler suitable for viscous products

• Speed:

  • Up to 35 pouches per minute for 250g fills

  • Approximately 8 pouches per minute for 5kg fills

• Ideal For: Pet food manufacturers aiming to package liquid or semi-liquid products efficiently, ensuring product integrity and extended shelf life through precise filling and secure sealing.

PSG Lee by Leeapck RD-314 Washdown Duplex Pouch Bagger

Overview: The PSG Lee RD-314 is a high-performance, duplex rotary fill-and-seal machine designed for efficient packaging of both dry and wet pet food products. Its washdown capabilities make it ideal for maintaining hygiene standards in food-grade environments.

• Pouch Size Range:
  • Width: 100mm – 270mm (3.9″ – 10.6″)
  • Length: Up to 350mm (13.8″)
• Speed: Up to 90 pouches per minute, depending on product characteristics and pouch size.
• Stations: 7-station rotary system
• Ideal for: Pet food manufacturers seeking a versatile and hygienic packaging solution capable of handling a variety of product types and pouch formats with high efficiency.

Meeting Pet Food Industry Demands

By integrating advanced sealing technologies, MAP capabilities, and hygienic designs, Concetti and PSG Lee (Leepack) provide pet food manufacturers in North America with the tools necessary to meet industry standards and consumer expectations.

Advanced Sealing capabilities

Sealing integrity is a critical compliance and quality factor in pet food packaging for several reasons:

• Regulatory Standards: Both the FDA (U.S.) and CFIA (Canada) mandate that packaging must prevent contamination and maintain product integrity throughout shelf life.

• Shelf Life & Freshness: A robust seal ensures oxygen, moisture, and pests are kept out, directly impacting product longevity and palatability.

• Consumer Expectations: Today’s pet owners demand premium packaging that offers both resealability and visible security. A poor seal can lead to recalls, spoilage, or brand reputation damage.

• Operational Efficiency: High-speed, reliable sealing reduces rework, downtime, and waste in fast-paced production environments.

When choosing a bagger, manufacturers must consider the sealing performance on the specific materials they use, how it integrates with product type (e.g., oily treats, powdery supplements, chunky wet food), and whether the seal format meets retail presentation and safety regulations in North American markets.

Modified Atmosphere Packaging (MAP)

Modified Atmosphere Packaging (MAP) is a technology used to extend the shelf life of packaged pet foods by altering the internal atmosphere of the package – replacing oxygen with inert gases like nitrogen (N₂) or carbon dioxide (CO₂). The absence of oxygen significantly reduces oxidation, mold growth, and spoilage caused by aerobic bacteria.

MAP isn’t just a feature – it’s increasingly a requirement in premium pet food packaging.

• Regulatory Compliance: Ensures product stability for extended shelf life as required by FDA and CFIA guidelines, particularly for export products or long retail cycles.

• Consumer Assurance: Builds consumer trust with fresher-smelling, longer-lasting food that maintains taste, color, and texture—without relying solely on preservatives.

• Brand Reputation: MAP helps prevent spoilage issues, product returns, and recalls—key to maintaining quality assurance in competitive retail spaces.

• Retail Distribution: MAP extends logistical windows for shipping and retail display, enabling broader distribution without compromising product integrity.

Manufacturers evaluating baggers for pet food must confirm that the MAP system is integrated seamlessly with the machine’s dosing and sealing cycle—and that it supports the required gas purity, accuracy, and validation protocols.

Hygienic Design and Washdown Capabilities

Pet food, especially moist or supplement-infused products, is highly susceptible to microbial contamination. Equipment that processes, fills, or packages these products must be designed to prevent residue buildup, facilitate thorough sanitation, and comply with stringent food safety protocols. In North America, failure to maintain hygienic standards can result in product recalls, regulatory violations, or facility shutdowns.

• Food Safety Assurance: Reduces contamination risk and ensures regulatory compliance, avoiding costly recalls or shutdowns.
• Operational Efficiency: Enables quicker cleaning between product changeovers, reducing downtime and increasing OEE (Overall Equipment Effectiveness).
• Worker Safety: Designed to prevent slips, residue buildup, and bacterial aerosols during sanitation.
• Brand Trust: Clean, safe packaging environments reinforce quality assurance standards expected by pet owners and retailers.

Investing in machines with robust hygienic design is not optional – it’s a strategic necessity for any pet food manufacturer aiming to scale or export their products across North America under rigorous compliance frameworks.

Conclusion: Smart Packaging, Healthier Pets, Happier Customers

In an increasingly competitive pet food market, packaging is more than just a protective layer – it’s a vital link between product quality, pet health, and consumer trust. Innovations from leaders like Concetti and PSG Lee are not only driving production efficiency but also playing a direct role in preserving the nutritional integrity and safety of pet food. Advanced sealing, MAP systems, and hygienic machine designs help reduce contamination, extend shelf life, and lock in freshness, ensuring pets get the best every time. For consumers, this means greater confidence in the food they choose, fewer spoilage issues, and a more convenient, trustworthy experience.